The Hybrid Acoustic Technology System (HATs) introduces an innovative approach to non-destructive testing (NDT) by integrating high-performance wave guides and adaptive sensor attachment systems specifically engineered for extreme-temperature and non-metallic environments in the Oil & Gas sector. The solution addresses critical industry pain points such as unreliable acoustic data in high- temperature conditions and limited inspection capabilities on non-metallic structures by enabling accurate, real-time, and non-intrusive monitoring without operational shutdowns. The high-performance wave guides are designed to maintain acoustic signal integrity in extreme environments, ensuring precise anomaly detection and structural integrity assessment. Meanwhile, the adaptive sensor attachment system allows for secure and effective application of sensors on non-metallic surfaces such as Glass Reinforced Epoxy (GRE), broadening the applicability of acoustic emission testing across diverse materials. Key benefits include enhanced safety through early anomaly detection, minimized downtime, and improved inspection reliability. HATs significantly reduces maintenance costs and environmental impact by supporting continuous online monitoring and eliminating the need for intrusive testing methods. The target audience includes Oil & Gas operators, petrochemical facilities, and industries that rely on high-integrity infrastructure in challenging environments, particularly where extreme temperatures and material diversity limit conventional inspection technologies.
High-performance wave guides are engineered to function accurately in extreme-temperature environments, ensuring reliable acoustic emission testing where conventional sensors fail. This significantly reduces the risk of missed anomaly detection and improves inspection safety.
Adaptive sensor attachment systems allow secure and effective monitoring of non-metallic materials, such as GRE, which are increasingly used in the oil & gas sector. This expands inspection coverage beyond traditional metallic structures.
HATs enables real-time acoustic emission monitoring without requiring shutdowns, excavation, or insulation removal. This minimizes operational disruptions, reduces inspection time, and prevents costly production losses.
The system provides detailed insights including anomaly location, length, width, depth, and type, offering far greater diagnostic accuracy compared to conventional NDT methods. This enhances preventive maintenance and safety assurance.
By reducing downtime, eliminating intrusive testing, and extending the lifespan of assets, HATs delivers significant cost savings while supporting sustainability goals through non-destructive, environmentally friendly inspection methods.